Treon Industrial Node X | Treon Knowledgebase

Treon Industrial Node X deployment strategy

Mon, 01 Jan 0001 00:00:00 +0000

Deploying the Treon Industrial Node X in an industrial environment is straightforward, but multiple factors need to be taken into consideration:

the installation location on the monitored asset.
the mounting methods.
surface and environmental temperatures.
hazardous areas.
the layout of the whole mesh network.

General product information

Treon Industrial Node X

Mounting interface: M30×2.0 adapter interface.
30 mm direct mounting surface.
Weight: 210g
Environmental: IP6K9K rating.
Temperature range: −40 to +85 °C operation temperature range.
Sensing: tri‑axial vibration (usable up to ~6.3 kHz depending on mounting), surface temperature −40 to +85 °C.

For more information, please see the Treon Industrial Node X datasheet.

Installation location

The aim is to pick an installation location on the asset that has the best measurable vibration and temperature reading for permanent monitoring of the asset and predictive maintenance.

As a general rule, mount the Treon Industrial Node X sensor as close to the bearing load zone as feasible.

Avoid installation on thin covers or guards or loosely fastened parts that can resonate, such as for example motor fan cover. Also avoid areas where other machine parts or on-location personnel have a high chance of getting into contact with the sensor.

Do not deploy the Treon Industrial Node X to high temperatures locations over 85 °C and any other locations that might lead to sub-optimal sensor readings, damage to the sensor, and reduced battery life-time.

Always consult the assets' product documentation of the asset before installing a sensor.

Read more about choosing the best installation location.

Mounting method

There are five recommended mounting methods for the Treon Industrial Node X:

Treon Bolt Mount Adapter mounting
Treon Orientation Adapter mounting
Treon Magnetic Glue Adapter for Flat Surface mounting
Treon Magnetic Glue Adapter for Curved Surface mounting
Direct glue mounting

Bolt mounting via the Treon Bolt Mount Adapter or the Treon Orientation Adapter are the most suitable solution for most assets.

Read our full documentation on mounting strategies for the Treon Industrial Node X.

Mesh network layout

When deploying your Treon solution, it is key to plan the Wirepas mesh network before the actual on-site installation.

The layout of the deployment environment and location of monitored assets will define the best placement for gateways and design of the whole mesh network. It is essential to plan the whole mesh network layout before the actual deployment, so all data is delivered from the sensor nodes to the Treon Connect instance smoothly.

Read our full article series on Wirepas mesh network strategies for the Treon Industrial Node X.

Treon Industrial Node X installation location

Mon, 01 Jan 0001 00:00:00 +0000

Installation location

The aim is to pick an installation location on the asset that has the best measurable vibration and temperature reading for predictive maintenance of the asset.

As a general rule, mount the Treon Industrial Node X as close to the bearing load zone as feasible.

Avoid placing the Treon Industrial Node X to high temperatures locations over 85 °C and any other locations that might lead to sub-optimal sensor readings,damage to the sensor, or reduced battery life-time.

Always consult the product documentation of the asset before installing a sensor.

Horizontal machines

For machines with horizontal alignment or installation we propose the sensor locations depicted in the graphics below. In most cases, these will lead to optimal sensor readings on a horizontal machine.

Please note that the bearing load zone is typically located on the bottom half of the bearing.

Vertical machines

For machines with vertical alignment or installation we propose the sensor locations depicted in the graphic below. In most cases, these will lead to optimal sensor readings on a vertical machine.

Node orientation and measurement directions

Align all Treon Industrial Node X sensors on the asset and across assets in the same direction whenever possible. Unified orientation helps analyzing the measurements as readings from sensor axis are directly comparable.

Align node axes as follows:
• Align one node axis to the assets horizontal direction
• Align one node axis to the assets vertical direction
• Align one node axis with the asset’s shaft direction

As a visual reference, use the Treon Industrial Node X’s safety‑screw opening which represents the node’s Z-axis.

Manual alignment of the node during installation requires a Treon Magnetic Glue Adapter for Flat Surface, Treon Magnetic Glue Adapter for Curved Surface or Treon Orientation Adapter. The Treon Bolt Mount Adapter does not allow axis rotation during installation or afterward.

It is recommended to always use at least one radial (vertical or horizontal) direction. Axial measurements should be taken at least in axial load carrying (thrust) bearing locations.

Mounting

Prefer bolt mounting and spot face drilling for best frequency response. For bolt mounting orientation adapter is recommended so that Node can be oriented properly.

Do not glue if there is a risk of damage to machinery in case the glue fails causing a sensor detachment.

Amount of Nodes

Preferably one Node per (key) bearing. If bearings are less than 25 cm (10 inch) apart, one sensor is sufficient to monitor both. This is valid for small motors, pumps, fans and gearboxes.

Good mounting practice

Example 1: Ideal sensor orientation on a horizontal machine.

The sensor node axes align with each other and to real world horizontal (Y), vertical (X) and axial (Z) directions. This helps when analyzing the data.

Example 2: Measurement locations on a large motor and overhung fan unit.
One sensor node is installed close to each of the bearings (two on motor and two on fan bearings housings). The node orientations are aligned, which makes sensor data analysis easier and enables comparization of sensor data across multiple sensors.

Example 3: Measurement locations on a large gearmotor.
Two sensor nodes are installed on the motor - one to the NDE (non-drive-end) and the other to the DE (drive-end). Two sensor are installed to gear - one near the input shaft and one near the output shaft.

Example 4: Good measurement locations marked on a small gearmotor.
Two sensor nodes can be considered sufficient for this asset. One sensor is installed to the motor (DE (drive-end) usually offer better mounting surfaces than NDE (non-drive-end)) and one sensor is installed near the gear output shaft.

Improper mounting locations

Mistake 1: Motor cooler fan cover mounting.
Installation of the sensor node on the motor cooler fan cover will predominantly pick up cooler fan vibrations which are not useful for asset condition monitoring.

Mistake 2: Motor cooler fin mounting.
Installation of the sensor node on the motor cooler fin will predominantly pick up cooler fin vibrations which are not useful for asset condition monitoring.

Mistake 3: Machine base mounting.
Installation directly on the machine base will likely be too far from the source of vibrations and only pick up dampened and mixed-up vibrations from the whole asset and not the parts to be monitored.

Mistake 4: Shaft cover mounting.
Installation on the shaft cover will likely be too far from the source of vibrations and only pick up dampened and mixed-up vibrations from the whole asset and not the parts to be monitored.

Troubleshooting

Error: Cannot identify the best mounting location.

Finding the ideal place to mount the Treon Industrial Node X to an asset might not be straight-forward and require some experience.
Carefully read our instructions above on choosing a location. Think which vibrations you want to measure for ideal monitoring of your asset.
If you are still unsure about the mounting location, consider a specialist's consultation with Treon.

Error: Sensor data does not match previous data.

When another sensor previously installed on the asset delivered different vibration or temperature data, this can have a multitude of reasons.
First, check that the Treon Industrial Node X is mounted in a location that picks up sensor data in a similar quality than your previous sensor in order to make it comparable.
Make sure the method the Treon Industrial Node X has been mounted with has been executed correctly and is suitable for the sensor location on the asset.
Check if both sensors have been aligned on the asset in a comparable way, and if sensor data from the same axes of the asset are compared.

Error: Sensor data does not match data from another sensor.

When another sensor currently installed on the asset delivers different vibration or temperature data, this can have a multitude of reasons.
Take into account that two sensors cannot be mounted in exactly the same location, so that there will always be a difference in the data. First, check that the Treon Industrial Node X is mounted in a location that picks up sensor data in a similar quality than your other sensor in order to make it comparable.
Make sure the method the Treon Industrial Node X has been mounted with has been executed correctly and is suitable for the sensor location on the asset.
Check if both sensors have been aligned on the asset in a comparable way, and if sensor data from the same axes of the asset is compared.

Mounting strategies for Treon Industrial Node X

Mon, 01 Jan 0001 00:00:00 +0000

Introduction

When mounting the Treon Industrial Node X to an asset, consider the location of the sensor and the contact between the sensor and the machine. The best location to attach the sensor depends on the machine and the monitored vibration source.

For best measurement quality, the contact surface on the machine should be:

completely flat: within 0.03 mm (1 mil = 1/1000th inch)
smooth: surface texture no greater than Ra 0.8 (32 microinches)
larger than the base of the Treon Industrial Node X

Installation methods

There are five recommended installation methods:

Treon Bolt Mount Adapter
Treon Orientation Adapter
Treon Magnetic Glue Adapter for Flat Surface
Treon Magnetic Glue Adapter for Curved Surface
Direct glue mounting

Mount type	Bonding	Minimum mounting surface diameter	Minimum thread hole depth	Curved surface	Allows manual orientation	Total height (node + adapter)
Treon Bolt Mount Adapter	M6x1 or M8x1,25 bolt	31,7 mm [1.25 in]	9 mm [0.35 in]	No	No	88 mm [3.46 in]
Treon Orientation Adapter	M6x1 or M8x1,25 bolt	25 mm [0.98 in]	9 mm [0.35 in]	No	Yes	91 mm [3.58 in]
Treon Magnetic Glue Adapter for Flat Surface	Glue	31,7 mm [1.24 in]	–	No	Yes	89 mm [3.50 in]
Treon Magnetic Glue Adapter for Curved Surface	Glue	33 mm [1.3 in]	–	Yes	Yes	89 mm [3.50 in]
Direct glue mounting	Glue	31,7 mm [1.25 in]	–	No	Yes	80 mm [3.15 in]

The four different adapters for Treon Industrial Node X have different installation surfaces:

Treon Bolt Mount Adapter, Treon Orientation Adapter,
Treon Magnetic Glue Adapter for Flat Surface, Treon Magnetic Glue Adapter for Curved Surface

Choosing the right installation method

Installation Method Comparison Table

Installation Method	Direct Glue Mounting	Bolt Mount Adapter	Orientation Adapter	Magnetic Glue Mount Adapter (Flat Surface)	Magnetic Glue Mount Adapter (Curved Surface)
Bonding	Glue	M6×1 or M8×1.25 bolt	M6×1 or M8×1.25 bolt	Glue	Glue
Minimum mounting surface diameter	31.7 mm (1.25 in)	31.7 mm (1.25 in)	25 mm (0.98 in)	31.7 mm (1.24 in)	33 mm (1.30 in)
Minimum thread hole depth	–	9 mm (0.35 in)	9 mm (0.35 in)	–	–
Total height (Node + adapter)	80 mm (3.15 in)	88 mm (3.46 in)	91 mm (3.58 in)	89 mm (3.50 in)	89 mm (3.50 in)
Curved surface	No	No	No	No	Yes
Uneven surface	No	No	No	No	Yes
Allows manual orientation	Yes	No	Yes	Yes	Yes
Frequency response (vibration)	Excellent	Excellent	Good	Good	Good
Temperature response (steady‑state)	Excellent	Good	Good	Medium	Medium
Fast temperature change response	Excellent	Good	Good	Medium	Medium
Affects magnetometer measurements	No	No	No	Yes	Yes

Surface preparation

For a proper and long-lasting installation of the Treon Industrial Node X, it is essential that the installation surface is as flat, smooth and clean as possible.

Ensure the machine contact surface is as flat as possible. Whenever it is possible to smoothen the installation surface, smoothen a surface larger than the base of the Treon Industrial Node X to ensure optimal mounting.

In case it is not possible to smoothen the installation surface, choose an installation method that will enable best possible sensor readings.

In case the mounting surface is covered by paint, consider removing the paint before installation of the sensor if possible.

Before installation of the Treon Industrial Node X, clean the surface to remove all dirt, grease and other contaminants.

Alignment

For accurate interpretation of the measurement data of all sensor axis, the centerline of Treon Industrial Node X is often aligned with the shaft of the rotating machine. This can be done by manually aligning the sensor with the shaft.

Manual alignment requires using the Treon Orientation Adapter or direct gluing. When mounting the sensor, align its axis directly toward drive or non- drive end of monitored machine using the orientation notch in the top window and the safety screw opening as visual guidelines

Installation with Treon Bolt Mount Adapter

The Treon Industrial Bolt Mount Adapter is directly attached to the asset’s surface. This minimizes the vibration transmission route for best measurement quality. Manual alignment of the Treon Industrial Node is not possible with this installation method.

Installation with Treon Bolt Mount Adapter requires a flat surface of 31.7 mm or 1.25 in diameter, and a hole for an M6x1 or M8x1,25 bolt with 9 mm or 0.35 in depth of threading.

Read the full article on installation without an adapter here.

Installation with Treon Orientation Adapter

Using a Treon Orientation Adapter has the benefits of the Treon Bolt Adapter with the additional benefit that it allows manual orientation of the Treon Industrial Node X during installation.

Installation with a Treon Orientation Adapter requires a flat surface of 25 mm or 0.98 in diameter, and a hole for an M6x1 or M8x1,25 bolt with 9 mm or 0.35 in depth of threading.

Read the full article on installation with a Treon Orientation Adapter here.

Treon Magnetic Glue Adapter for Flat Surface

Using the Treon Magnetic Glue Adapter for Flat Surface enables attaching the Treon Industrial Node to flat surfaces without drilling a hole for a bolt. It is possible to manually align the Treon Magnetic Glue Adapter for Flat Surface.

Installation with a Treon Magnetic Glue Adapter for Flat Surface requires a Treon Magnetic Glue Adapter for Flat Surface, suitable glue, and a surface area of minimum 31.7 mm or 1.24 in diameter.

Read the full article on installation with a Treon Magnetic Glue Adapter for Flat Surface here.

Treon Magnetic Glue Adapter for Curved Surface

Using the Treon Magnetic Glue Adapter for Curved Surface enables attaching the Treon Industrial Node to curved surfaces without drilling a hole for a bolt. It is possible to manually align the Treon Magnetic Glue Adapter for Curved Surface.

Installation with a Treon Magnetic Glue Adapter for Curved Surface requires a Treon Magnetic Glue Adapter for Curved Surface, suitable glue, and a surface area of at least 33 mm or 1.3 in diameter.

Read the full article on Installation with a Treon Magnetic Glue Adapter for Curved Surface here.

Direct glue mounting

Direct glue mounting allows installation of the Treon Industrial Node X to any flat or slightly uneven surfact directly without the use of an adapter.

Direct glue mounting requires suitable glue, and a surface area of at least 31.7 mm or 1.25 in diameter.

Read the full article on Direct glue mounting here.

Improper mounting techniques

Mistake 1: Wrong mounting location
Mounting should happen directly to the asset, not on parts extruding from the asset such as fan covers and cooling fins.

Mistake 2: Uneven mounting base
Mounting should happen on an even surface, with the Treon Industrial Node X mounted on a 90° angle to the surface.

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Mistake 3: Bolt-mounting without adapter
When you install the Treon Industrial Node X on the asset via a drill hole, make sure you use the right adapter:

Treon Bolt Mount Adapter or
Treon Orientation Adapter.

Introduction to profiles

Mon, 01 Jan 0001 00:00:00 +0000

What is a profile?

Measurement profiles define how and when a Treon Industrial Node X measures data.

They ensure that vibration, temperature, and other condition-monitoring data is collected in a way that is relevant, reliable, and battery‑efficient for each asset.

A profile combines timers, triggers, measurement settings, and calculations into a single configuration. By selecting the right profile, you control what data is measured (for example KPIs, FFTs, or waveforms), how frequently measurements are taken, and how the results are processed and sent to Treon Connect.

Treon devices come with default profiles optimized for common industrial use cases, offering a good balance between data quality and optimized battery life. These profiles can be adjusted to better match different machine types, operating speeds, and duty cycles—ensuring meaningful diagnostics while avoiding unnecessary measurements.

Default profile

The Treon Industrial Node X sensors have a default profile optimized for general use.

It includes hourly KPIs such as Velocity and Acceleration RMS, with more detailed FFT information measured every 6 hours. This ensures frequent measurements for automated alerts using KPIs, while still retaining enough FFT data for human evaluation when needed.

To understand the profile, it is easiest to start with the timers, then review which measurements they trigger, and finally see which calculations are triggered by those measurements.

Deployment of the Wirepas mesh network for Assets

Mon, 01 Jan 0001 00:00:00 +0000

Introduction

Before deploying a Wirepas mesh network, it is important to learn about key principles of Wirepas mesh networks and solutions to common issues.

When a Treon solution is deployed, it is key to plan the Wirepas mesh network before the actual on-site installation. While the layout of the deployment environment often defines where the individual sensor nodes need to be placed, it is essential to plan the whole mesh network layout before the deployment, so all data is delivered from the sensor nodes to the backend smoothly.

Information Required:

Layout of the deployment area
Intended placement of Treon Industrial Node X sensors
Connection type of Treon Gateway(s) (ethernet, wi-fi, cellular connection) and restrictions of these within the deployment area
Type of collected data (scalar, FFT or raw data)

Mesh Network Basics 

Treon products work on basis of a Wirepas mesh network. This network will establish itself once the Treon Gateway and the Treon Industrial Node X sensors have been activated and it will form the most efficient connection layout.

Fig.: Treon products are based on sensor nodes that deliver data to a Treon Gateway via a

Wirepas mesh network. The gateway transfers the data to the backend.

Key principles of the Wirepas mesh network 

Treon sensor nodes communicate via Wirepas, a low power network mesh technology. 
In a mesh network, individual nodes transmit their own measurement data and also act as routing nodes, transmitting the data of other nodes. Relaying nodes in a mesh provide the most efficient communication path from all nodes to the gateway and back.  
The mesh network does not have one steady configuration. Instead the way information is routed from nodes to the gateway and back can change as the mesh network continues to keep the ideal mesh network layout. In case you have more than one Treon Gateway in your mesh network, also the gateway an individual node is transferring data to via intermediate nodes may change.
All devices within the Wirepas network arranges themselves into the optimal possible configuration of data routing, based on the signal strength between nodes. 
If a device fails or communication is blocked for any other reason, the mesh will automatically re-arrange itself and use alternative routes to communicate with the Treon Gateway and nodes. 
The Treon Gateway can connect to maximum 14 nodes directly and up to several dozen via mesh network.
All nodes in the mesh network will transfer data. Sensor nodes collect data themselves and forward data for other nodes. Routing nodes are not collecting data and are placed to enhance the mesh network layout and bypass structural obstacles.

Placement of Devices & Optimal Layout 

Optimal Order of Deployment 

When you look at the layout of the deployment area, the first information you have are the locations of the sensor nodes. They need to be installed in the places where they need to collect data. From this starting point you can plan where the Treon Gateways and possible routing nodes need to be placed.

For the best performance, place the gateway in a way that as many sensor devices as possible are directly in its range. The Treon Gateway supports connection to up to 14 nodes directly. This way, the nodes closest to the gateway will not become congested with routed data, and the network can automatically optimize data routes. The ideal layout of a mesh network is an actual mesh.

Fig: A mesh layout is the optimal layout for the mesh network

Range of Treon Industrial Node X sensors

The maximum distance between the Treon Gateway and the Treon Industrial Node X sensors, and in-between sensor nodes, can vary from a few tens of meters to up to 60 meters, depending on the individual deployment environment. A clear line of sight between devices will help a longer distance and optimal conditions for radio transmission.

Specifically in an industrial environment with metal structures and walls, the conditions for radio transmission might not be optimal and the range can be limited to a few tens of meters. In this article we offer strategies on how to work also in a industrial and other complex environments, how to bypass structures and create a well-designed mesh network in any kind of environment! 

Short Routes

The data from each individual node should be able to travel to the gateway in the shortest possible way.

Fig: The data from node 4 sensor nodes pass through a routing chain, which can lead to data congestion and high battery drainage.

Fig.: The longer the routing chain, the more data is transferred through nodes higher up in the chain.

Gateway to sensor node Ratio 

When designing the mesh layout, it is important to consider the amount and the location of the Treon Gateways in the deployment area.   

The Treon Gateway can connect up to 14 nodes directly, and up to tens of devices via the mesh network. Depending on the data amount transmitted from the nodes to the gateway, we recommend deploying a second gateway at the latest when more than 50 nodes are connected. This will make sure that all your data is flowing from the nodes to your backend without interruption. 

Please note that it is a key aspect of designing the mesh network to avoid long routing pathways in your layout. Individual nodes that transmit the data for multiple other nodes can cause problems. A large amount of data can congest the network traffic, and you might not receive all the data from all sensor nodes in the expected timeframe, or not at all. Transmitting data for several other nodes also needs more power and will lead to a lower battery life expectancy for the routing node. If the planned layout seems likely to create such ‘super-routing nodes’ in the mesh network, please consider adding another Treon Gateway instead. 

Fig.: In this mesh network, a few nodes have to transmit all data for a high number of sensor nodes.

Fig.: By adding a second gateway to the mesh network, the number of routing nodes is reduced.

Gap Bridging

If the gateway and sensor nodes are too far apart for efficient data transmission, place one or several routing nodes between them to transmit data from one node to another. Avoid layouts where one node routes the traffic from several other nodes. This may happen if a group of sensor nodes is too far from the gateway or placed in a long line. Optimally, the sensor nodes should have multiple routes for sending their data to the gateway, meaning each sensor nodes should be in reach of several other nodes.  

Please note that if you add more nodes or gateways to your mesh network later, the entire mesh will reorganise itself. This process may take a few hours. However, the nodes continue to operate at the same time. 

Routing nodes are nodes that are set up to not collect measurements and to only route data from other nodes and need a specific configuration from Treon.

Bridging gaps with long single chains of routing nodes, even when transmitting the data from only one sensor node, should be avoided when deploying an additional Treon Gateway close to the sensor node is an option.

Fig.: A node is too far away from the next and cannot connect.

Fig.: A routing node creates a bridge for this gap.

While bridging long distances between individual nodes in a mesh network, it can also help bypass structural issues that keep nodes from communicating. Thick walls and large metal objects might block the signal and can be circumvented by installing an additional node to act as a forwarding device and connect devices behind the obstacle to the mesh network.

Fig.: A node cannot connect to the mesh network due to a structural issue.

Fig.: A routing node helps bypass the structural issue. 

When planning your mesh network, it is not always clear that you need gap bridging nodes. Depending on the individual three dimensional layout in the deployment area, and depending on surface and core materials of structures, a signal might be bounced farther than expected or blocked closer to another node than anticipated. Often only the on-site deployment will show that a node cannot connect. Always be prepared to place additional Treon Gateways and routing nodes if that happens. 

Impact of routing large data on mesh network performance

An important factor when designing the layout for a mesh network is the amount of data that will be transmitted through the mesh network to the Treon Gateway.

In general, we distinguish between:

Scalar data: few data fragments create little traffic in the mesh network.
Burst data: FFT and specifically raw data create thousands of data fragments that might potentially cause issues in the mesh network.

If you want to route burst data, please consider:  

The more sensor measurements are triggered at the same time, the more traffic will be through the mesh network. Triggering measurements and sending raw data at different times can help solve this.

If the data from several sensor nodes has to pass through a single node, it is more likely that data congestion will occur, and measurement data can be lost. Routes through the mesh network should be short, and enough end points in the form of Treon Gateways are essential.

Impact of routing data on battery life 

Next to basic operation and sensor measurements, transmitting data has a high impact on the Treon Industrial Node X sensor’s power consumption.

While transmitting scalar data has much less impact on battery lifetime as fewer data fragments need to reach the gateway, transmitting FFT and specifically raw data can create issues when the data of several sensors is routed via an individual node.

How profiles work

Mon, 01 Jan 0001 00:00:00 +0000

Measurement profiles define how the Treon Industrial Node X collects, processes, and sends data. By using profiles, you control when measurements are taken, what is measured, and how often data is sent to Treon Connect.

A profile combines triggers, measurements, and calculations into a single configuration that runs automatically on the device.

Treon Industrial Node X operating loop

Treon Industrial Node X supports multiple ways to trigger measurements.

Trigger
- A measurement is triggered by a timer, an event, a command, or a wake-up condition.
Measurement
- The node samples sensor data up to 10 seconds.
Calculation
- Key values (such as Velocity RMS) are calculated locally on the node.
Transmission
- Results are sent wirelessly to the Treon Gateway via the Wirepas mesh.
- The Treon Gateway forwards the data to Treon Connect via the gateway’s network connection.

1. Triggers

Triggers define when a measurement is started.

Timers

Periodic measurement every X minutes
Real-Time Clock (RTC) measurements at specific times

On-demand

Measurements can be triggered manually from Treon Connect:

In your Treon Connect instance, navigate to the Condition menu.
Navigate to the Group, the Asset and then choose the Device you want to trigger.
In the Device’s page, click MEASURE NOW on the top-left side.
Wait for the measurement to be triggered and the sensor data to come back.

Wake-up

Wake‑up allows the device to monitor machine activity using a low‑power secondary accelerometer and start measurements only when vibration (or temperature) exceeds a threshold.

Typical use cases:

Machines that operate in short or irregular bursts.
Avoiding measurements when the machine is off.

Key Wake-up settings:

Wake-up threshold
Action delay (avoids startup transients)
Blanking time (cool-down period between wake-ups)

Please note:

The secondary accelerometer has limited sampling rate.
Only suitable for low-frequency detection.
Not directly comparable with main accelerometer results.
Wake-up can also be triggered by temperature.

2. Measurements

Measurement settings define how raw data is captured.

They include:

Measurement axis (triaxial or single axis)
Sample count (measurement length)
Acceleration range (G-range)

How to choose the right G‑Range:

The default G-range is 4 G.
Use a G-range high enough to avoid clipping.
Lower G-range gives better amplitude resolution.

How to check for clipping:

Monitor the Acceleration Z2P KPI.
If the values approach the range limits, increase the G-range.

3. Calculations

Calculations determine what information is extracted from the measured signal.

Calculation settings define:

Calculation type (Velocity RMS, FFT, etc.).
Filter frequency ranges.
Advanced options such as:
- Decimation
- FFT overlap

KPIs are lightweight and suitable for frequent monitoring, while FFTs and waveforms provide deeper diagnostic insight.

How often to measure

In the default configuration the Treon Industrial Node X measures:

KPIs: hourly.
FFT: every 6 hours.

Best practice:

Use KPIs as an early-warning system.
Use FFTs for deeper diagnostics after anomalies are detected.

Example use cases

Machines with sporadic operation time

Enable Wake-up.
Set action delay to skip the asset’s startup time.
Use blanking time like timers
Recommended settings are:
- KPI: every 1 hour.
- FFT: every 6 hours.

Machines running continuously (e.g. 8 h/day)

The Default profile fits most use cases.
Avoid wake-up monitoring during off-hours to reduce battery drain.
Wake-up is especially useful if hourly FFTs are required only during operation times.

Activating the Mesh Network

Mon, 01 Jan 0001 00:00:00 +0000

Introduction

Before and after the deployment of a Wirepas mesh network, it is important to test and troubleshoot common issues in deployment.

Testing the network

Before you install the Treon products at the deployment site, first perform a dry-run of the system to test if the network functions properly. As the deployment environment often is in an industrial setting, troubleshooting off-site will be easier.

Additionally, in case the network does not perform as expected after on-site deployment, the troubleshooting will be much easier as you can rule out factors that previously have been working.

Requirements

All Treon Industrial Node X sensors and Treon Gateways have to be turned on.
The Treon Gateways have power and are set up with a network connection. (Wait 5 minutes for ethernet and Wi-Fi connections and 10 min for cellular connections after turning on.)
Access to the Treon Connect instance.

Testing Goals

All Treon Industrial Node X sensors are connected (Treon Industrial Node X: shortly press the button, the node should blink green two times.).
The Treon Connect instance receives sensor data from the Treon Industrial Node X sensors
There are no errors reported.

On-site deployment performance

 After you have done the physical installation of all sensor nodes and Treon Gateways, it is time to test how it performs in practice.

Requirements:

All Treon Industrial Node X sensors and Treon Gateways have been installed and activated in the deployment area.
The Treon Gateways have power and are set up with a network connection. (Wait 5 minutes for ethernet and Wi-Fi connections and 10 min for cellular connections after turning on).
The Treon Connect instance receives data from all deployed sensor nodes.
The deployment area reflects the conditions of everyday operation.

Please Note: In case you have a mesh network with multiple Treon Gateways, always first power them on before the Treon Industrial Node X sensors and wait until the light is green. Then you can activate all the nodes. This way, the sensor nodes do not all form a mesh network focused on the first gateway before the second gateway is online, but immediately arrange themselves into the optimal mesh layout.

Testing Goals

Is the backend receiving data from the sensor nodes?
Is any data missing or arriving late? (Please note that raw data might take up to 10 minutes to arrive in the backend.)
How is the network connection strength of the Treon Gateway (using SIM or Wi-Fi connection)?
Mesh network telemetry - how strong is the link quality between the nodes?
Access point mode: can check sim and wi-fi connection strength?

Stress Test

It is always advisable to test if the mesh network is functioning and data from all sensor nodes is delivered to the Treon Gateway without issues. You can perform a stress test without waiting for the measurement intervals set in the sensor nodes' configuration by triggering an additional measurement, and therefore data routing through the mesh network, for all sensor nodes in the mesh network.

Specifically, if you want to use raw data of your sensor nodes, it is essential to perform a stress test and see if any data is lost or arrives late if you trigger all sensors at the same time. The result will allow to correct any issues in the mesh layout, for example by adding additional Treon Gateways, or by staggering the sensor trigger times so they deliver their data at different times through the mesh network, avoiding data congestion.

Mesh network telemetry

You can analyse your mesh network structure online in your Treon Connect instance.

Node Telemetry

The Networks app in your Treon Connect instance analyses and visualises the telemetry data of nodes within the mesh network.

Issues such as low connection quality between individual nodes, long routing chains that may lead to increased power consumption, or message buffers maxing out on select nodes can easily be identified.

Fig.: Treon Connect Networks visualises the mesh structure.

On mouse-over the data of any of the devices in the mesh network is displayed:

Fig.: Treon Connect Networks visualises the mesh structure.

Symptoms of Suboptimal Mesh Network Performance

No data is shown in Treon Connect, even though all nodes are activated, and the Treon Gateway is powered on and has network connection.

Please check that all Treon Industrial Nodes have been activated and have a green light, indicating that they are connected to a sink in a Treon Gateway.

Nodes status light is not green, which means the node is not connected to a sink.  

If the Treon Industrial Node shows no status light at all, it either is not powered on yet or it has run out of battery power.

If the Treon Industrial Node shows a red light (press the button, first a green light shows, the second light gives connection status: red = not connected, green = connected), it has no connection to another node, or there is another break in the connection in the mesh network between this node and the gateway.

Check all nodes to see if more have the same issue and if there is a break in the connection chain. Make sure all nodes are in connecting distance to each other and that there are no major obstructions to the network signal in-between the nodes.

Only some part of the data from one or several sensor nodes is shown in Treon Connect.

Messages only arrive sporadically, which means they were buffered and transmitted late.
This is most likely to happen with FFT and raw data, when individual nodes have to forward the measurement data from several other nodes. The sensor data might overload the buffer of the node and data is lost. Make sure that there are enough alternative routes in the mesh network and think about installing more Treon Gateways in different areas in order to keep transmission pathways short.

Data from one or several individual sensor nodes does not show in Treon Connect.

If the deployment works well in general, but one or several sensor nodes do not deliver any data, double-check that the nodes are activated, have connection to the gateway. Further check that messages from the nodes arrive at the gateway, and that the backend connection is set up correctly.

Root Causes of Suboptimal Network Behaviour 

The symptoms of a suboptimal mesh deployment are not always that clear. It can be that the setup is working but feels slow, that only occasionally some data is lost, or that individual nodes do not always react to commands.

Please take the following factors into account when re-evaluating your mesh network deployment:

Distances and Obstacles In an optimal setting the distance between nodes and from nodes to the gateway can be from 10 up to 60 meters. Specifically, when deploying in industrial environments, obstacles such as wall, large machines and other radio signal reflecting or obstructing structures are common. Radio signals can be hard to predict in a complex environment. Sometimes distant nodes can have an unexpected high signal strength when surfaces are reflecting the radio signal just right. Sometimes a close node has a low signal strength when the radio signal is blocked by small obstacles that are just in the wrong locations.

Try to identify the nodes that have a weak radio signal and analyse the three-dimensional space to identify potential obstacles. In some cases, obstacles can be moved or changed, and often gap bridging with an additional node helps to bypass the structural problem. In case the layout has several clusters of sensor nodes, or a small amount of more distant nodes, it can be a good solution to install additional gateways in their immediate proximity.

Also take into account that heavy traffic disturbances such as many people, moving goods, forklift traffic, animals, etc. in the deployment environment will have an influence on radio signals. When planning your deployment, take into account how the space is used when it is fully operative.

Mesh routing alternatives
The optimal layout of a Wirepas mesh network is, quite literally, a mesh configuration. Every node in the mesh is ideally connected to several other nodes, and as many nodes as possible are connected directly to the gateway. This means that there are alternatives to mesh configuration that allow data to flow freely from the nodes to the sink in the gateway.

Analyse the layout of your mesh network to see if there are enough routing alternatives. Additional nodes and gateways can help improve the layout of the network.

Routing Chains
While the best network configuration is a mesh layout, the worst would be one long routing chain. In this layout, the data from all sensor nodes is sent along a chain of nodes. The closer the node is to the gateway, the more data it has to transfer from the nodes further down in the routing chain. This can lead to late and to lost data packages when buffer peaking occurs.

Especially when working with burst data this quickly becomes a problem as the amount of data fragments is much higher. Additionally, the more data a node has to transfer, the quicker the battery gets drained.

If you can identify routing chains in your mesh network, see if you can diffuse them via additional nodes or an additional gateway placed close to the routing chain, therefore connecting directly to the sensors in the routing chain.

Installation with Treon Bolt Mount Adapter

Mon, 01 Jan 0001 00:00:00 +0000

Introduction - Treon Bolt Mount Adapter

With the Treon Bolt Mount Adapter, the Treon Industrial Node X is directly attached to the machine surface. This minimizes the vibration transmission route for best measurement quality. Manual alignment of the Industrial Node X is not possible with this installation method.

This installation method requires a flat surface of at least 31.7 mm or 1.25 in diameter, and a hole for an M6×1 or M8×1.25 bolt with at least 9 mm or 0.35 in depth of threading.

Applies to: Treon Industrial Node X
Adapter: Treon Bolt Mount Adapter
Use when: You can tap/drill a mounting hole on a completely flat, smooth surface and manual alignment is not necessary.

Specifications

Parameter	Value
Bonding	M6×1 or M8×1.25 bolt
Minimum mounting surface diameter	31.7 mm (1.25 in)
Minimum thread hole depth	9 mm (0.35 in)
Total height (Node + adapter)	88 mm (3.46 in)
Curved surface	No
Uneven surface	No
Allows manual orientation	No
Frequency response (vibration)	Excellent
Temperature response (steady‑state)	Good
Fast temperature change response	Good
Affects magnetometer measurements	No

Requirements

For this installation method you will need:

Treon Industrial Node X.
Treon Bolt Mount Adapter.
Tap/drill M6×1 or M8×1.25 bolt of minimum 9 mm or 0.35 in depth.
Torque wrench capable of applying 20 Nm.
Cleaning materials (degreaser/isopropyl alcohol, lint‑free wipes).
Personal protective equipment (PPE) as per site rules.

Safety & Preparation

Isolate an/or turn off the asset and other equipment in close proximity if required by your site procedures.
Select a flat, smooth area larger than the sensor base close to the measurement point and away from resonant/loose parts.
Clean the surface thoroughly; remove paint, rust, oil, and debris.
Verify there is sufficient thickness in the asset’s material for the tapped hole.

Step-by-step installation guide

Step 1: Drill mounting hole

Start with carefully drilling an M6×1 or M8×1.25 hole into the machine surface at the location you have chosen for the measurements. Please consider carefully where you drill the hole. If you are unsure, please consult the manual of the machine or the manufacturer.

Be sure to drill the hole with the correct alignment to the machine. For most uses, an exact angle of 90° to the plane will be the right choice.

The minimum required thread hole depth to drill is 9 mm or 0.35 in.

Step 2: Clean the surface

After drilling, clean the machine surface thoroughly.

Step 3: Attach mounting bolt to adapter

Attach the mounting bolt to the Treon Bolt Adapter by carefully screwing it in with a screwdriver. Choose the M6×1 bolt if you drilled an M6 hole and the M8×1.25 bolt if you drilled an M8 hole.

Step 4: Tighten adapter to node

Place the Treon Bolt Adapter with the attached mounting bolt on the Treon Industrial Node X and carefully screw it in.

Use a socket wrenches to tighten the connection.

Step 5: Attach to machinery

Now screw the Treon Industrial Node X with attached Treon Bolt Adapter into the M6 or M8 hole on the asset’s surface.

Optionally a threadlocker can be used if needed to secure the device in place.

Step 6: Tighten

Now set your torque wrench with a spanner size of 34 mm to a tightness of 20 Nm (Newton metres) and carefully tighten the Treon Industrial Node X to the machine.

Verification

Confirm axis alignment marks match the intended directions.
Run a quick measurement and validate expected directional sensitivity.

The Treon Industrial Node X is now fully installed!

Troubleshooting

Error: The surface has paint.

If possible, remove all paint from the asset's surface. Make sure to consult the asset manufacturer's manual or contact the manufacturer directly if unsure.

Error: The asset cannot be turned off.

In case the asset cannot be turned off for installation of the Treon Industrial Node X, please proceed with caution and take all safety protocols at the deployment site into account.

Error: Cannot drill hole

In case it is not possible to drill an M6 or M8 hole with 9mm depth, please choose another installation method.

Error: I over tightened the node.

Cannot be overtightened?

Error: The asset was damaged.

If at any point it seems like the asset was damaged during the installation process, please consult the machine's repair manual or contact the manufacturer for further instructions on how to conduct the repair.

Disclaimer

Treon is not responsible for any damage, injury, or malfunction resulting from the installation or use of the Treon Industrial Node X.

Installation must be performed by qualified personnel.

Any issues arising from incorrect installation, improper handling, or use outside the specified guidelines are the sole responsibility of the installer or end user.

Large data in a Wirepas mesh network

Mon, 01 Jan 0001 00:00:00 +0000

Introduction

Working with large amounts of data, that occur when transmitting burst data from the nodes to the Treon Gateway, needs to be taken into account when planning and deploying a mesh network. While routing of scalar data is easier and has less potential to cause problems, it is possible to send raw data from your Treon Industrial Node X sensors to the Treon Gateway by planning the mesh network accordingly.

Throughput limitations

The data handling and transfer by nodes within a Wirepas mesh network is defined by several factors. Understanding the limitations of the mesh layout when it comes to large data makes it is possible to take them into account when planning the deployment.

Data type

What kind of data is used has an immense influence on the amount of data transmitted from the measurement node to the gateway through the mesh network.

Scalar data means that one message fragment contains a single measurement.

KPI measurements = 6 message fragments (a measurement on 3 axes with 2 values each = 6 messages)

Burst data means that the data from one measurement is split into several fragments and then reassembled by the backend solution.

FFT data= 600 messages per measurement Raw data = 1666 messages per measurement

Please note: All values given are valid for standard product settings!

Buffer capacity

Each Treon Industrial Node X has two dedicated data buffers.

The measurement buffer collects the sensors' own measurements until they are forwarded via the Wirepas mesh network. The buffer space for the Treon Industrial Node X is 110592 individual measurements.

Once the measurement buffer is full, the sensor node will stop any new measurement until the collected measurement data has been transmitted. This means that while the buffer is not emptied, no on-demand measurement can be triggered. If you try to trigger a new measurement while the buffer is full, you will get a message that the sensor node is occupied. Timed measurements are kept in a waiting list and are automatically postponed until the buffer is empty so the data can be stored. The next measurement after this will then be executed at the pre-scheduled time interval again.

Please note that one measurement can have varying amount of data samples, depending on the exact settings for the measurement.

Example:
A Treon Industrial Node X performs a vibration measurement every full hour (10:00, 11:00, 12:00 etc.). An OnDemand at 10:55 triggers an additional measurement at 10:55 which takes 10 minutes to transmit. The Treon Industrial Node X will execute the interval measurement at about 11:05 instead of 11:00. The next interval measure will be as scheduled at 12:00.

The routing buffer is much smaller than the measurement buffer, it’s size always depends on other activity within the mesh network at a given time. Incoming data is stored in the routing buffer until it can be routed forward within the mesh network, or directly to the gateway, depending on the exact position of the routing node within the mesh network. Usually this happens immediately.

In case a node has both its own measurement data to transmit AND is routing data from other nodes, it will attempt to perform both actions at the same time. This means that limited by the total transmitting capacity, the data from both measurements will take longer to transmit. In case a single node is transmitting raw data from several nodes, data congestion can occur.

Data congestion means that data cannot be forwarded in the mesh network as nodes closer to the gateway are transferring data too slowly or not at all. This will affect the whole connected branch of the mesh network. As a result, either individual data fragments can be lost, or even whole measurements.

Periodization of data delivery

The more data is transferred from the sensor nodes to the gateway, the more likely the data buffers in the nodes can be exceeded and data loss occurs.

Triggered data staggered: less data at the same time, less likely to cause problems.

Fig.: When a node has to forward the measurement data of several other nodes at the same time, it cannot send the data as fast as it is receiving it. As a consequence, data will be lost after stored data has exceeded this node's buffer size.

Fig.: When the sensor nodes are triggered staggered at different times, less data is forwarded through routing nodes at the same time.

Signal Strength (RSSI)

The signal strength between the nodes in the mesh network, and between the nodes and the gateway, only have an influence on data throughput in case the link quality is bad.

You can check the signal strengths in your Treon Connect instance in the Network section.

The recommended values provided by Wirepas are the following:

RSSI Limit	Description
>= -60 dBm	Excellent.
-75 dBm <RSSI <-60 dBm	Good. Recommended from here and up to ensure stability.
-80 dBm < RSSI < -75 dBm	Average. KPI’s will work fine. FFT and Raw data might experience issues on larger networks. Depending on the use case this setup can be stable enough.
-85 dBm < RSSI < - 80 dBm	Bad, unstable connection not recommended for large deployments. KPI’s will work OK, FFT and Raw data are likely to drop packages.
RSSI <= -85 dBm	No connection.

Installation with Treon Orientation Adapter

Mon, 01 Jan 0001 00:00:00 +0000

Introduction

With the Orientation Adapter, the Treon Industrial Node X is attached to the machine surface using a threaded mounting hole. The adapter enables manual alignment, allowing the measurement axes to be oriented as needed for the monitored equipment.

This installation method requires a flat surface of at least 25 mm (0.98 in) in diameter, and a threaded hole for an M6×1 or M8×1.25 bolt with a minimum depth of 9 mm (0.35 in). For best measurement performance, the adapter should be tightened to approximately 20 Nm to ensure firm mechanical coupling.

Applies to: Treon Industrial Node X
Adapter: Treon Orientation Adapter
Use when: You need to align the measurement axes and have a threaded mounting hole on a flat surface.

Specifications

Parameter	Value
Bonding	M6×1 or M8×1.25 bolt
Minimum mounting surface diameter	25 mm (0.98 in)
Minimum thread hole depth	9 mm (0.35 in)
Total height (Node + adapter)	91 mm (3.58 in)
Curved surface	No
Uneven surface	No
Allows manual orientation	Yes
Frequency response (vibration)	Good
Temperature response (steady‑state)	Good
Fast temperature change response	Good
Affects magnetometer measurements	No

Requirements

For this installation method you will need:

Treon Industrial Node X.
Treon Orientation Adapter.
Tap/drill M6×1 or M8×1.25 bolt hole with minimum 9 mm (0.35 in) thread depth.
Torque wrench capable of applying 20 Nm.
Cleaning materials (degreaser/isopropyl alcohol, lint‑free wipes).
Personal protective equipment (PPE) as per site rules.

Safety & Preparation

Isolate an/or turn off the asset and other equipment in close proximity if required by your site procedures.
Select a flat, smooth area larger than the sensor base close to the measurement point and away from resonant/loose parts.
Clean the surface thoroughly; remove paint, rust, oil, and debris.
Verify there is sufficient thickness in the asset’s material for the tapped hole.

Step-by-step installation guide

Step 1: Drill mounting hole

Be sure to drill the hole with the correct alignment to the machine. For most uses, an exact angle of 90° to the plane will be the right choice.

The minimum required thread hole depth to drill is 9 mm or 0.35 in.

Step 2: Clean the surface

After drilling, clean the machine surface thoroughly.

Step 3: Attach mounting bolt to adapter

Attach the mounting bolt to the Treon Bolt Adapter. Choose the M6×1 bolt if you drilled an M6 hole and the M8×1.25 bolt if you drilled an M8 hole.

Place hex key to hex socket on the top side of the adapter and tighten bolt wit a screwdriver.

Step 4: Attach orientation adapter to orientation nut

Slide the orientation adapter to the orientation nut.

Step 5: Mount adapter on asset

Place the assembly on the mounting hole on your asset. Tighten firmly with a hex key.

Step 6: Attach adapter to asset

Now install the Treon Orientation Adapter in the bolt hole on the cleaned asset’s surface.

Step 7: Install node on adapter

Place the Treon Industrial Node X on the mounted adapter. Screw nut to the Node X but do not tighten.

Rotate the node to desired orientation. Tighten the connection with a spanner size 34 mm and a torque wrench set to exactly 20 Nm.

Step 8: Alignment

How to align??

Verification

Confirm axis alignment marks match the intended directions.
Run a quick measurement and validate expected directional sensitivity.

The Treon Industrial Node X is now fully installed!

Troubleshooting

Error: The surface has paint.

If possible, remove all paint from the asset's surface. Make sure to consult the asset manufacturer's manual or contact the manufacturer directly if unsure.

Error: The asset cannot be turned off.

In case the asset cannot be turned off for installation of the Treon Industrial Node X, please proceed with caution and take all safety protocols at the deployment site into account.

Error: Cannot drill hole

In case it is not possible to drill an M6 or M8 hole with 9mm depth, please choose another installation method.

Error: I over tightened the node.

Cannot be overtightened?

Error: The asset was damaged.

Disclaimer

Treon is not responsible for any damage, injury, or malfunction resulting from the installation or use of the Treon Industrial Node X.

Installation must be performed by qualified personnel.

Any issues arising from incorrect installation, improper handling, or use outside the specified guidelines are the sole responsibility of the installer or end user.

Installation with Treon Magnetic Glue Adapter for Flat Surface

Mon, 01 Jan 0001 00:00:00 +0000

Introduction

With the Treon Magnetic Glue Mount Adapter for Flat Surface, the Treon Industrial Node X is glued to the equipment while the magnet temporarily holds the sensor in place during adhesive curing. This enables easy positioning and manual orientation prior to final bonding. After curing, the magnet is not responsible for holding the sensor in operation.

This installation method requires a flat, smooth surface with a minimum diameter of 31.7 mm (1.24 in). Magnetic adapters should not be used when measuring magnetic fields, as the magnet may interfere with the readings. Magnets are intended only as temporary support during installation.

Applies to: Treon Industrial Node X
Adapter: Treon Magnetic Glue Mount Adapter for Flat Surface
Use when: You need manual orientation and easy placement on a flat surface without drilling.

Specifications

Parameter	Value
Bonding	Glue
Minimum mounting surface diameter	31.7 mm (1.24 in)
Minimum thread hole depth	–
Total height (Node + adapter)	89 mm (3.50 in)
Curved surface	No
Uneven surface	No
Allows manual orientation	Yes
Frequency response (vibration)	Good
Temperature response (steady‑state)	Medium
Fast temperature change response	Medium
Affects magnetometer measurements	Yes

Requirements

For this installation method you will need:

Treon Industrial Node X.
Treon Magnetic Glue Mount Adapter for Flat Surface.
Flat mounting surface of at least 31.7 mm (1.24 in) diameter.
Industrial‑grade glue or epoxy suitable for metal bonding.
Cleaning materials (degreaser/isopropyl alcohol, lint‑free wipes).
Note: Magnets only hold the adapter during curing—final fixation depends on glue.
Personal protective equipment (PPE) as per site rules.

Step-by-step installation guide

Step 1: Clean the surface

Clean the mounting surface on the asset thoroughly.

Step 2: Attach adapter to node

Take the Treon Magnetic Glue Mount Adapter for Flat Surface, place it on the Treon Industrial Node X. Carefully screw the adapter on to the node.

Tighten the connection with a spanner size 30mm (inch?) and a torque wrench to xxx Nm.

Step 3: Apply glue to surface

Choose an appropriate glue like the Loctite HY 4090. Follow closely the instructions that come with the glue!

Apply the glue to the mounting area on the asset. The mounting area needs to be a minumum of 31.7 mm (1.24 in) in diameter.

Step 4: Place node on asset

Place the Treon Industrial Node X in the desired orientation on the area where you applied the glue. Make sure the magnet holds the node in place to secure the glue adhesion. Wait for the glue to dry.

Verification

Confirm axis alignment marks match the intended directions.
Run a quick measurement and validate expected directional sensitivity.

The Treon Industrial Node X is now fully installed!

Troubleshooting

Error: The surface has paint.

If possible, remove all paint from the asset's surface. Make sure to consult the asset manufacturer's manual or contact the manufacturer directly if unsure.

Error: The asset cannot be turned off.

In case the asset cannot be turned off for installation of the Treon Industrial Node X, please proceed with caution and take all safety protocols at the deployment site into account.

Error: Glue does not dry or hold.

Choose an appropriate glue such as the Loctite HY 4090 and follow closely the instructions that come with the glue.

Error: The asset was damaged.

Disclaimer

Treon is not responsible for any damage, injury, or malfunction resulting from the installation or use of the Treon Industrial Node X.

Installation must be performed by qualified personnel.

Any issues arising from incorrect installation, improper handling, or use outside the specified guidelines are the sole responsibility of the installer or end user.

How to change profiles

Mon, 01 Jan 0001 00:00:00 +0000

Measurement profiles are designed to work well out of the box, but in many cases you may want to adjust them to better match your machines, operating patterns, or monitoring goals. Treon Industrial Node X allows limited profile customization directly through Treon Connect, making it easy to fine‑tune measurements without deep technical configuration.

Checking and modifying the profile

You can edit the configuration from your Treon Connect instance:

Access your Treon Connect instance.
Navigate to the Configurations menu.
Find the Device you would like to change in the list and select it.

From the Device configuration view, you can view current settings and modify settings.

This allows you to edit settings such as timers and which measurements are triggered and when. You can adapt the default profile to your needs while keeping the core structure intact.

Measurement control

Measurement settings

Calculation settings

Miscellaneous

Please note: It is also possible to edit deep calculation details (for example, changing filters). If you require a highly customized profile that cannot be achieved through the Treon Connect UI, please contact Treon Support directly.

The Treon Industrial Node X profile is designed based on which measurements best suit different machine types. For example, changing the FFT measurement from one measurement set to another can significantly improve resolution for low-frequency vibrations. Read our article on default profiles.

If you are at any point of changing settings unsure how to continue, please contact Treon Support.

Troubleshooting

Error: VP2P and/or VZ2P metric issues with filters enabled.

Older Treon Industrial Node X software versions 0.9.5 and below have unreliable VP2P and VZ2P metrics when filters are enabled. Please update your Treon Industrial Node X to the latest software release!

Installation with Treon Magnetic Glue Adapter for Curved Surface

Mon, 01 Jan 0001 00:00:00 +0000

Introduction

With the Treon Magnetic Glue Mount Adapter for Curved Surface, the Treon Industrial Node X can be installed on slightly curved or uneven mounting surfaces. The adapter compensates for curvature and allows the node to be correctly positioned and manually oriented before the adhesive cures. The magnet temporarily supports the sensor during curing but is not intended for long‑term retention.

This installation method requires a curved mounting area of at least 33 mm (1.30 in) diameter. Magnetic adapters should not be used when measuring magnetic fields, because the magnet can interfere with the sensor’s magnetometer.

Applies to: Treon Industrial Node X
Adapter: Treon Magnetic Glue Mount Adapter for Curved Surface Use when: The surface is curved or slightly uneven, drilling is not possible, and manual orientation is required.

Specifications

Parameter	Value
Bonding	Glue
Minimum mounting surface diameter	33 mm (1.30 in)
Minimum thread hole depth	–
Total height (Node + adapter)	89 mm (3.50 in)
Curved surface	Yes
Uneven surface	Yes
Allows manual orientation	Yes
Frequency response (vibration)	Good
Temperature response (steady‑state)	Medium
Fast temperature change response	Medium
Affects magnetometer measurements	Yes

Requirements

For this installation method you will need:

Treon Industrial Node X.
Treon Magnetic Glue Mount Adapter for Curved Surface.
Slightly curved mounting surface of at least 33 mm (1.30 in) diameter.
Industrial‑grade glue or epoxy suitable for metal bonding.
Cleaning materials (degreaser/isopropyl alcohol, lint‑free wipes).
Note: Magnets must not be used for long‑term retention and are not recommended for magnetic field measurements.
Personal protective equipment (PPE) as per site rules.

Step-by-step installation guide

Step 1: Clean the surface

Clean the mounting surface on the asset thoroughly.

Step 2: Attach adapter to node

Take the Treon Magnetic Glue Mount Adapter for Curved Surface, place it on the Treon Industrial Node X. Carefully screw the adapter on to the node.

Tighten the connection with a spanner size 30mm (inch?) and a torque wrench to xxx Nm.

Step 3: Apply glue to surface

Choose an appropriate glue like the Loctite HY 4090. Follow closely the instructions that come with the glue!

Apply the glue to the mounting area on the asset. The mounting area needs to be a minumum of 33 mm (1.30 in) in diameter.

Step 4: Place node on asset

Verification

Confirm axis alignment marks match the intended directions.
Run a quick measurement and validate expected directional sensitivity.

The Treon Industrial Node X is now fully installed!

Troubleshooting

Error: The surface has paint.

If possible, remove all paint from the asset's surface. Make sure to consult the asset manufacturer's manual or contact the manufacturer directly if unsure.

Error: The asset cannot be turned off.

In case the asset cannot be turned off for installation of the Treon Industrial Node X, please proceed with caution and take all safety protocols at the deployment site into account.

Error: Glue does not dry or hold.

Choose an appropriate glue such as the Loctite HY 4090 and follow closely the instructions that come with the glue.

Error: The asset was damaged.

Disclaimer

Treon is not responsible for any damage, injury, or malfunction resulting from the installation or use of the Treon Industrial Node X.

Installation must be performed by qualified personnel.

Any issues arising from incorrect installation, improper handling, or use outside the specified guidelines are the sole responsibility of the installer or end user.

Choose the best profile for your deployment

Mon, 01 Jan 0001 00:00:00 +0000

Selecting the right measurement profile helps ensure you get useful diagnostic data without unnecessary battery use. While the default profile works well for most deployments, machine speed and operating characteristics can significantly affect which measurements and settings provide the best results.

This guide explains how to choose Treon Industrial Node X settings based on deployment requirements.

What settings fit my assets?

When selecting measurement settings, the most important considerations are:

What is the highest frequency of interest?
What is the spectrum resolution (spacing between FFT lines)?

To simplify selection, recommendations are grouped into three machine categories based on rotational speed:

1. Machines operating under 120 rpm (2 Hz)
1. Machines operating between 120–600 rpm (2–10 Hz)
1. Machines operating over 600 rpm (10 Hz)

General rule:
Measurements should capture at least 5 full revolutions of the machine shaft.

Example:
A machine running at 25 Hz requires a minimum measurement length of:


1 / 25 \* 5 = 0.2 seconds

1. Machines operating under 120 rpm (2 Hz)

Slower machines require longer sample times to collect enough vibration data. This provides much higher FFT resolution than default settings.

General guidance:

Use measurements with higher sample counts.
Use lower filter cut-offs.
Enable Measurements XXXX.
Disable Measurements YYYYY.

2. Machines operating between 120 and 600 rpm (2–10 Hz)

Similar principles apply for this category as for slower machines.

General guidance:

Enable Measurements XXXX.
Disable Measurements YYYYY.

3. Machines operating higher than 600 rpm (10 Hz)

These machines typically require fewer changes.

Default settings are usually optimal.
You may disable unneeded measurements (for example Measurement Y) to save battery.

Summary

Choosing the right measurement profile is a key step in getting meaningful and reliable condition monitoring data from Treon Industrial Node X. While the default profile is suitable for most machines, adjusting profiles based on machine speed and operating behavior can significantly improve diagnostic accuracy and data usefulness.

As a best practice, start with the default profile, ensure that measurements capture enough machine revolutions, and make targeted adjustments only when needed. This approach helps maintain a good balance between data quality, fault detection capability, and battery life—while keeping deployment and maintenance simple.

Installation with Direct glue mounting

Mon, 01 Jan 0001 00:00:00 +0000

Introduction

With the Direct Glue Mounting method, the Treon Industrial Node X is attached directly to the machine surface using glue. This provides the shortest possible vibration transmission path, delivering excellent measurement quality. Manual alignment of the Industrial Node X is possible before the adhesive cures, allowing the sensor to be oriented correctly for the application.

This installation method requires a completely flat and smooth surface with a minimum diameter of 31.7 mm (1.25 in). It is ideal for situations where drilling or tapping holes is not feasible. For best results, the node should be pressed firmly onto the surface until the glue or epoxy cures.

Applies to: Treon Industrial Node X
Adapter: None (direct bonding)
Use when: The surface is flat and smooth, drilling is not possible, and optimal vibration performance is required.

Specifications

Parameter	Value
Bonding	Glue
Minimum mounting surface diameter	31.7 mm (1.25 in)
Minimum thread hole depth	–
Total height (Node + adapter)	80 mm (3.15 in)
Curved surface	No
Uneven surface	No
Allows manual orientation	Yes
Frequency response (vibration)	Excellent
Temperature response (steady‑state)	Excellent
Fast temperature change response	Excellent
Affects magnetometer measurements	No

Requirements

Requirements – Direct Glue Mounting

For this installation method you will need:

Treon Industrial Node X.
Clean, flat mounting surface (minimum 31.7 mm / 1.25 in diameter).
Industrial‑grade glue or epoxy (e.g., Loctite 4090 or equivalent).
Cleaning materials (degreaser/isopropyl alcohol, lint‑free wipes).
Clamps or fixtures to hold the node in position while adhesive cures (optional).
Personal protective equipment (PPE) as per site rules.

Step 1: Clean the surface

Clean the machine surface thoroughly.

Step 2: Apply glue

Choose an appropriate glue like the Loctite HY 4090. Follow closely the instructions that come with the glue!

Apply the glue to the mounting area on the asset. The mounting area needs to be a minumum of 31.7 mm (1.25 in) in diameter.

Step 3: Place node on asset

Place the Treon Industrial Node X in the desired orientation on the area where you applied the glue. Hold it in place to secure glue adhesion.

Verification

Confirm axis alignment marks match the intended directions.
Run a quick measurement and validate expected directional sensitivity.

The Treon Industrial Node X is now fully installed!

Troubleshooting

Error: The surface has paint.

If possible, remove all paint from the asset's surface. Make sure to consult the asset manufacturer's manual or contact the manufacturer directly if unsure.

Error: The asset cannot be turned off.

In case the asset cannot be turned off for installation of the Treon Industrial Node X, please proceed with caution and take all safety protocols at the deployment site into account.

Error: Glue does not dry or hold.

Choose an appropriate glue such as the Loctite HY 4090 and follow closely the instructions that come with the glue.

Error: The asset was damaged.

Disclaimer

Treon is not responsible for any damage, injury, or malfunction resulting from the installation or use of the Treon Industrial Node X.

Installation must be performed by qualified personnel.

Any issues arising from incorrect installation, improper handling, or use outside the specified guidelines are the sole responsibility of the installer or end user.

Treon Industrial Node X activating

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After installation, the Treon Industrial Node X needs to be turned on.

Please note that we recommend first testing the Treon Gateway and all Treon Industrial Node X sensors before actual deployment. This way you make sure that all nodes connect to the gateway, and the gateway delivers data to your Treon Connect instance.

This means that after deploying the Treon Industrial Node X sensors, they might already be turned on.

Checking the node status

To check if the Treon Industrial Node X is turned on, follow these steps:

Press the power button briefly.
If the status light turns green, the sensor is connected.

CONNECTED If the status light turns red, the sensor is not yet connected.

NOT CONNECTED

In case the sensor is not connected, the Gateway has been powered on, both sensor and Gateway are configured to same network and the sensor has had time to establish the connection, the sensor may be too far from the gateway or surroundings are blocking the radio connection. In either case, the gateway needs to be moved closer to the sensor or an additional routing sensor can be added between the sensor and the gateway to help routing the data.

Please note that to press the button or view the led, the top cap of the sensor needs to be removed. You can also check if the sensor is connected to a Gateway by

Activating the node

The Treon Industrial Node X can be powered on by two ways:

a. Bring an NFC field (such as in a smartphone) to the proximity of the sensor.

b. Press and hold the power button until the status light turns green.

Deactivating the node

To switch off the Treon Industrial Node X, press the power button until the status light turns red, then let go of the button.

The sensor serial number and a QR code including serial number are printed on the base of the sensor.

You can also use an NFC reader, such as NFC-enabled mobile phone to read the identification number: switch on NFC on the reader and touch the left side of the of the sensor with the reader.

Effect of profiles on battery lifetime

Mon, 01 Jan 0001 00:00:00 +0000

Battery life is a critical consideration when configuring measurement profiles. Treon Industrial Node X is designed to operate for long periods on battery power, but measurement frequency, calculation type, and network conditions all influence consumption.

Battery usage can be monitored directly in the Treon Connect UI, allowing you to evaluate the impact of configuration changes over time.

General battery usage principles

In normal operation, battery consumption follows these general rules:

Keepalive traffic uses minimal battery:
The wireless mesh remains connected using very low power.

Measurements and calculations consume battery:
Sampling sensors and processing data requires energy on the device.

Data transmission typically has the largest effect:
Sending data through the mesh network—especially larger data sets—has the highest battery impact.

Relative Cost of Different Data Types

Not all data types have the same impact on battery life:

KPI data: low battery cost
FFT data: medium battery cost
Raw waveform data: high battery cost

As a result, frequent KPI measurements are generally safe, while FFTs and waveforms should be used more selectively.

Estimated message counts (default settings)

The amount of transmitted data directly affects battery usage. With default settings, typical message volumes are approximately:

Data type	Messages
KPI	Axis × number of calculation IDs (≈ 6 messages)
FFT	Axis × FFT lines × calculation IDs ÷ 48 (≈ 600 messages)
Waveform	Axis × sample count ÷ 48 (≈ 1667 messages, Measurement 13, off by default)

Calculation formulas:

KPI: Axis × number of calculation IDs
FFT: Axis × FFT lines × number of calculation IDs ÷ 48
Raw data: Axis × sample count ÷ 48

These formulas can help estimate the battery impact when enabling new measurements or increasing measurement frequency. They cannot be used to calculate exact battery lifetimes of the Treon Industrial Node X as also other factors have an influence on battery usage.

Other effects on battery life

In a wireless mesh network, battery usage is influenced not only by a device’s own measurements but also by network routing:

Nodes may relay data for other nodes.
Long routing chains increase battery usage on intermediary devices.

Best Practices:

Use the Network map in Treon Connect to identify long data paths.
Add additional Treon Gateways if devices rely on too many hops to reach the gateway.

Summary

To maximize battery life:

Use KPIs for frequent monitoring.
Use FFTs primarily for diagnostics.
Limit waveform usage to expert analysis.
Monitor network topology and routing paths.

Small configuration changes can have a large impact on battery life, making battery awareness an important part of profile optimization.